ADA Powder Coatings
Professional powder coating service
Melbourne's Surface Preparation Experts Since 1989

Professional Abrasive blasting & Abrasive Blasting in Melbourne

Expert surface preparation for superior powder coating adhesion. In-house garnet, glass media, and steel grit blasting delivering pristine surfaces for optimal coating results.

35+ Years Experience
Multiple Media Types
ISO Certified Quality
100% In-House Facility

Professional Abrasive Blasting Melbourne - Since 1989

We've been doing abrasive blasting in Melbourne since 1989. Over 35 years, we've worked on everything from classic car restorations to massive industrial machinery. Whether you're restoring heritage ironwork or prepping steel for a construction project, we've got the right setup to get your surfaces ready for coating.

Here's what makes us different—we do all our abrasive blasting services Melbourne right here in our Thomastown workshop. A lot of powder coating places send the blasting work out to someone else, which can cause delays and quality issues. We keep it all in-house because surface prep is absolutely critical. If the blasting isn't done properly, even the best powder coating will fail. Our team knows the difference between what works on aluminium versus cast iron, and we've got garnet, glass bead, and steel grit media depending on what your job needs.

The work we do ranges from delicate Victorian-era lacework that needs a gentle touch, right through to heavy structural steel that needs aggressive rust removal. Everything gets prepared to AS/NZS standards—that's not just a box-ticking exercise, it's what ensures your coating actually sticks and lasts. We match the media and pressure to suit each job, because there's no one-size-fits-all approach to abrasive blasting Melbourne projects.

Professional abrasive blasting Melbourne workshop at Ada Powder Coatings
Our in-house abrasive blasting facility - Melbourne's most comprehensive surface preparation operation

What is Abrasive blasting?

Understanding professional abrasive blasting for metal preparation

Abrasive blasting is basically using compressed air to fire abrasive material (like garnet or glass beads) at high speed onto metal surfaces. Think of it like a pressure washer, but instead of water, you're using tiny hard particles that strip away rust, old paint, that black mill scale you see on new steel, and any grease or contamination. But it's not just about cleaning—the blasting creates tiny peaks and valleys in the metal surface, which gives the powder coating something to grip onto.

Melbourne's weather is brutal on metal. You've got salt air from the bay, industrial grime, hot summers, cold winters—it all adds up to rust happening faster than it would inland. That's why proper blasting before coating isn't optional. We've seen expensive powder coating jobs fail within months because someone skipped this step or did it half-heartedly. The coating might look fine at first, but without a properly prepared surface, moisture gets under it and you're back to square one.

Complete Rust Removal

Eliminates all rust and oxidation down to bare metal, preventing future corrosion under coatings

Optimal Surface Profile

Creates microscopic peaks and valleys that maximise powder coating mechanical adhesion

Contaminant-Free Surface

Removes oils, grease, chemicals, and manufacturing residues that compromise coating adhesion

Extends Coating Life

Properly blasted surfaces allow powder coating to last 15-20 years vs. 3-5 years on poorly prepared metal

Abrasive blasting process Melbourne creating optimal surface profile

Our Abrasive blasting Services Melbourne

Complete abrasive blasting solutions for every application

Garnet Blasting

Natural garnet abrasive provides aggressive cutting action for heavy rust and mill scale removal. Ideal for steel structures, industrial equipment, and heavily corroded items. Produces excellent surface profile for coating adhesion.

  • Heavy rust removal
  • Mill scale stripping
  • Industrial grade profile

Glass Bead Blasting

Fine glass bead media delivers a satin finish without aggressive surface etching. Perfect for aluminium, stainless steel, delicate heritage items, and components requiring gentle surface preparation without dimensional changes.

  • Satin finish preparation
  • Aluminium cleaning
  • Heritage restoration

Steel Grit Blasting

Aggressive steel grit media for maximum rust removal and deep surface profiling. Used for structural steel, heavy fabrications, and projects requiring aggressive surface preparation before industrial coating applications.

  • Maximum rust removal
  • Deep surface profile
  • Structural steel prep

Surface Preparation

Complete surface preparation services including degreasing, chemical cleaning, and pre-treatment. We ensure surfaces are perfectly prepared to AS/NZS standards before powder coating application for maximum adhesion and longevity.

  • Chemical degreasing
  • Pre-treatment application
  • AS/NZS compliance

Hydro Blasting

High-pressure water blasting that removes coatings, rust, and contaminants without abrasive media. Environmentally friendly option ideal for delicate surfaces, areas requiring minimal substrate removal, and environmentally sensitive applications.

  • No abrasive media required
  • Delicate surface cleaning
  • Environmentally friendly

Food Grade Stainless Steel Abrasive Blasting

Specialized abrasive blasting for food-grade stainless steel equipment and surfaces. Uses approved media and processes that meet hygiene standards for food processing, pharmaceutical, and medical equipment applications.

  • Food-grade approved media
  • Hygiene standard compliance
  • Pharmaceutical equipment

Our Abrasive blasting Process

Professional surface preparation in 6 precision steps

01

Assessment

Thorough evaluation of metal type, existing surface condition, rust level, and coating history to determine the optimal blasting media and technique for your Melbourne project.

02

Media Selection

Selection of appropriate abrasive media based on substrate material, desired surface profile, and final coating requirements. Garnet for aggressive work, glass bead for delicate surfaces.

03

Surface Blasting

High-pressure abrasive blasting removes all rust, old coatings, mill scale, and contaminants. Our experienced operators ensure uniform surface profile across the entire component for consistent coating adhesion.

04

Dust Extraction

Advanced dust extraction systems capture all blasting residue, media, and contaminants. This ensures clean working environment and allows media recycling for environmental sustainability.

05

Quality Check

Comprehensive inspection ensures all rust, contaminants, and old coatings are completely removed. Surface profile is verified to meet AS/NZS standards and powder coating specifications.

06

Ready for Coating

Surfaces are immediately prepared for powder coating to prevent flash rusting. Items move directly to our coating line for optimal adhesion. Complete in-house process ensures quality control.

Abrasive blasting Applications Melbourne

Expert abrasive blasting for every industry and material

Steel Structures

Industrial steel beams, structural components, fabrications, and architectural steelwork. Heavy-duty garnet blasting removes mill scale and prepares surfaces for protective industrial coatings.

  • Structural steel beams
  • Industrial fabrications
  • Architectural steel
Rust removal abrasive blasting Melbourne

Rust Removal

Complete rust removal from gates, railings, security doors, outdoor furniture, and any corroded metal items. Abrasive blasting removes all rust down to bare metal for lasting protection.

  • Deep rust elimination
  • Gates and railings
  • Outdoor furniture
Paint stripping abrasive blasting Melbourne

Paint Stripping

Complete removal of old paint, powder coating, and finishes from all metal surfaces. Abrasive blasting strips multiple layers quickly and thoroughly without chemical solvents.

  • Multi-layer removal
  • Chemical-free stripping
  • Complete surface clean
Heritage lacework abrasive blasting Melbourne

Heritage Work

Gentle glass bead blasting for Victorian-era cast iron, decorative lacework, and heritage architectural features. Preserves original details while removing rust and old coatings safely.

  • Cast iron restoration
  • Delicate detail preservation
  • Heritage compliance
Industrial equipment abrasive blasting Melbourne

Industrial Equipment

Machinery parts, manufacturing equipment, plant components, and heavy industrial items. Prepares surfaces for chemical-resistant coatings and high-performance industrial finishes.

  • Machinery components
  • Manufacturing parts
  • Heavy equipment
Automotive parts abrasive blasting Melbourne

Automotive Parts

Motorcycle frames, car components, wheels, suspension parts, and restoration projects. Media blasting removes rust and creates perfect surface for powder coating adhesion.

  • Motorcycle frames
  • Classic car parts
  • Wheels and rims

Why Choose Ada Abrasive blasting Melbourne?

The difference that 35+ years of surface preparation expertise makes

01

Complete In-House Facility

Unlike powder coating companies that outsource blasting, we maintain a complete in-house abrasive blasting facility at our Thomastown location. This means faster turnaround, consistent quality, and single-source accountability for your entire metal finishing project from preparation through final coating.

02

Multiple Media Types Available

Our facility stocks garnet, glass bead, and steel grit abrasives, allowing us to select the perfect media for your specific application. Whether you need aggressive rust removal or gentle heritage restoration, we have the right solution for optimal surface preparation.

03

Experienced Operators

Our abrasive blasting operators have decades of combined experience preparing surfaces for powder coating. They understand substrate materials, required surface profiles, and AS/NZS standards. This expertise ensures every item receives appropriate preparation for maximum coating adhesion and longevity.

04

Quality Control Standards

ISO certified processes and AS/NZS standards compliance ensure consistent quality across all abrasive blasting projects. Every surface is inspected before moving to powder coating, guaranteeing proper preparation and optimal finish results for Melbourne clients.

Frequently Asked Questions

Common questions about abrasive blasting in Melbourne

How much does abrasive blasting cost in Melbourne?

Blasting costs are calculated based on the time required to complete the job properly. Every item is different factors like size, current condition, amount of rust or old coating, material type, and surface complexity all affect how long the blasting process takes. A small, simple item takes less time than large architectural pieces or items with intricate details and hard-to-reach areas.

We can only provide an accurate estimate once we've seen your items. Photos can help for initial guidance, but the best way to get a proper quote is to bring your items in for assessment. This way we can evaluate the actual condition and requirements, and give you a clear, upfront price with no surprises. Contact us to arrange a time to drop by, or send through some photos as a starting point.

What is abrasive blasting used for?

Main thing is getting rid of everything that shouldn't be there—rust, old paint, that black crusty mill scale you see on new steel, oil, grease, whatever. Abrasive blasting cleans it all off. But here's the bit people don't realize: it's also creating a surface texture that powder coating can actually grip. Imagine trying to stick something to smooth glass versus rough sandpaper—same principle. You skip this step and you're basically applying expensive coating over rust and contamination. Won't end well.

What's the difference between sandblasting and abrasive blasting?

Honestly? Not much these days. Everyone still calls it sandblasting but we haven't used actual sand in years. Now it's garnet when we're attacking heavy rust on thick steel, glass beads for anything aluminium or delicate, steel grit if we need maximum aggression. The industry moved on from sand but the name stuck—bit like how people still say "dial" a phone number. Abrasive blasting just means "blasting with whatever media suits the job."

How long does abrasive blasting take?

Depends entirely on what you've got. Small parts—your brake calipers, bike bits, that sort of thing—might be 30 minutes in the cabinet, maybe an hour. Large gate? Could be several hours, especially if it's been outside for 20 years and the rust's taken hold. Typical turnaround including the powder coating after is 2-3 days. Got a deadline? Give us a shout. We can usually bump urgent jobs up the queue.

Can abrasive blasting damage metal?

Only if you don't know what you're doing. This is where 35 years matters. You've got to match the media and pressure to what you're working on. Hit thin aluminium with garnet at full blast? Yeah, you'll warp it or punch holes through it. Try cleaning heavy rust off thick steel with gentle glass beads? You'll be there all week. Heritage lacework gets treated completely different to structural I-beams. When it's done right, you're only removing what needs to go.

Do I need abrasive blasting before powder coating?

It depends on your material and its condition. Blasting is an important part of the preparation process for many jobs—especially when dealing with rust, old coatings, or heavy contamination. But here's what you need to understand: blasting is just one step in proper surface preparation, not the complete solution. The right prep method depends on your material, its current condition, and where the finished product will be used.

For standard powder coating applications, you're looking at typical protection periods suited to general use. If you need extended protection—say 15-20 years in harsh environments—that requires specialized processes like Zinc Powder Coating, and even then, the longevity depends on the base material, application environment, and maintenance. We assess each job individually to recommend the right preparation and coating system for your specific needs and expected service life.

Melbourne's Most Trusted Surface Preparation Since 1989

Ready to Get Started?

Contact us today for a free quote on your abrasive blasting and powder coating project. Experience the quality that 35+ years of Melbourne expertise delivers.

Same-day quotes
In-house blasting & coating
AS/NZS certified standards
17 Spencer Street, Thomastown VIC 3074